Technique touchless car wash - 4 stands

Technique touchless car wash - 4 stands

Kompletna technika myjąca 4-stanowiskowa, 5 programów mycia.

  • 5 programów mycia w standardzie.

  • Kocioł dwufunkcyjny – Heatmaster 100, moc 100 kW.

  • System wysokociśnieniowy –  4 komplety silnik-pompa (dwubiegowy silnik Celma Indukta 3 kW, pompa CAT BKF 340D 13 l/min, do 150 bar).

  • Dwukolumnowy system zmiękczania wody, wydajność 2 x 250 dH.

  • System odwróconej osmozy (membrany DOW FILMTEC), wydajność 600 l/h.

  • Zbiornik wody osmotycznej 2000 l.

  • Dozownik proszku ze stali nierdzewnej, pojemność 50 l.

  • System dozowania chemii płynnej (dozowniki Dosatron, elektrozawory Bürkert, pompki SEKO).

  • 4 panele sterujące ze stali nierdzewnej (wyświetlacz 4-sekcyjny, przyciski piezoelektryczne, wrzutnik monet i żetonów, przycisk „STOP”), do montażu na każdym stanowisku mycia.

  • Instalacja zewnętrzna wysokociśnieniowa (wysięgniki Mosmatic, pistolety R+M, lance wysokociśnieniowe, pochwy na lance) – 4 komplety, do montażu na stanowiskach mycia.

  • Stelaż techniki myjni ze stali nierdzewnej.

  • Instalacja ogrzewania podłogowego.

  • System cyrkulacji antyzamarzaniowej.

  • Szafa sterownicza z przemysłowym sterownikiem B&R z panelem dotykowym.

  • Autorskie oprogramowanie BKF.

Container wash is intended for high and average intensity washing in medium and big cities, on housing estates or near large supermarkets. Self-service container wash may also be integrated into the offer of petrol stations, gas stations or hand wash centres, etc.

The offer includes BKF Carwash washing technique, technical container, steel structure with complete equipment and container roofing based on a repetitive design supplied by BKF. Construction works are performed by the Investor based on a repetitive design adapted within its own scope.

Self-service wash technique

Modern soundproof enclosure with polyurethane foam 5 mm thick.

  • Module frame - stainless steel insulated with polyurethane foam 5 mm thick.
  • Stainless steel faces
  • Stainless steel roof, painted 3020 (colour); optionally, it is possible to paint a different colour from the RAL colour chart.

Double-function ACV boiler

  • Unique double-circulation "boiler in boiler" system
  • Gas or oil heating
  • 2-layer stainless steel chimney stack
  • selecting an appropriate boiler depending on the number of stations according to the "media demand" table

Control panel, hanging type as an alternative to a standing panel, with purchasing coin suction system or a safe

  • Electronic coin insertion slot system for PLN 1 / PLN 2 / PLN 5 / token 2 / token 5 - self-learning (smooth transfer to EUR small change)
  • Electronic four-section display of time units. Option of displaying minutes, seconds or an appropriate currency
  • Vandal-proof piezoelectrical press button without moveable parts
  • Programmable LED rings around press buttons
  • Stainless steel cash boxes
  • Stainless steel locked handle

Wash programmes

Programme 1: turbo spray

– application of a detergent by means of softened and de-mineralised water under low pressure, preparation for contactless washing (softening of impurities).

Programme 2: basic wash

– contactless pressure washing (original BKF technology) – softened water, filtered from mechanical impurities, detergents – micro-powder which is chemically neutral to lacquer, high temperature which facilitates dissolving of fatty coating.

Programme 3: rinsing

– remains of impurities and detergents after contactless washing are rinsed with clean water

Programme 4: preservation with polymer

– filtered and softened water with the newest generation polymer which covers lacquer with thin and hard layer, owing to high temperature it is "stuck" to the body.

Programme 5: polishing

– rinsing the body with softened and de-mineralised water together with a drying and polishing agent which gives an effect without any stains or damp patches, this programme is a finishing stage for previous programmes and it eliminates the need to wipe or dry a vehicle.

optional: Programme 0: rim spray

– application of a detergent onto rims, which helps remove deposit and coating from brake shoes, softened water under low pressure.

Control system – Control Panel

  • B&R Automation industrial computer with Intel processor
  • Author's software BKF Wash.
  • Controlling through LCD touch screen 5.7”.
  • Displaying the number of the inserted:
    • coins divided into denomination
    • tokens divided into denomination
    • impulses from non-cash systems
  • Displaying information on man-hours
  • Possibility of connecting PC
  • Possibility of updating the software
  • Numerous access levels protected with a password
  • Light control by means of electronic dusk sensor
  • Electrical accessories manufactured by B&R and Eaton
  • Extra power outlet AC 230 V, installed in a control box for servicing purposes
  • Serial communication system with control desktops

Net Control

  • Device supervision system through the Internet by means of remote desktop
  • Overview of all parameters which are essential for the wash operation
  • Statistical data of turnover in the wash with hour distribution.
  • Changing the wash settings through the Internet.

System Client Module (Cloud)

  • Statistics collection system available on the website
    • turnover with division into banknotes, coins, tokens, stations
    • programmes usage statistics
    • temperature statistics
    • wash condition monitor
  • Wash alarms monitoring
  • Possibility of changing parameters through the website
  • Possibility of reporting malfunctions through the website
  • Service visits monitoring through the website

Client Module (Android, iOS) mobile application

  • Turnover monitoring
  • Alarms monitoring

Precise Dosing System 

precise dosing system for detergents, which operates by means of dosing pumps, doses a detergent based on the amount of the water pumped.

Micro-powder dosing system

  • Stainless steel powder container
  • Stainless steel dosing endless screw
  • Stainless steel container for mixing hot water with powder with ballcocks
  • Outsurge protecting against overflowing
  • Possibility of setting dosing by means of CP also through the Internet

High-pressure system

  • High-pressure BKF CAT 340 D pumps
  • Double-gear motors, enabling system operation on low and high pressure
  • High pressure regulator protecting the high pressure system

External anti-frost system

  • Anti-frost water tank
  • Water circulation activated by an external electronic thermostat
  • Anti-frost pump feeding the circulation
  • Mesh filter at the inlet of the circulation
  • Mechanical ballcock for automatic water level control in the anti-frost tank
  • Filter 10” intercepting impurities on circulation
  • Pressure sensor preventing jamming of the pump, reporting errors to the supervision system through the Internet

Emergency anti-frost system

Emergency anti-frost system is activated with lack of voltage. Bürkert solenoid valve when opening, allows water supplied from the network to flow freely through the entire wash water system to the anti-frost tank. In the event of long-term loss of current, excess of water is discharged through the overflow from anti-frost tank to the sewage well.

Water supply system

  • Water filter at the inlet with controlling manometer
  • Working pressure reducer
  • Pressure sensor preventing jamming of the pump, reporting errors to the supervision system through the Internet

High-pressure equipment of the wash station (each working station)

  • 4.3 m high pressure hose with better resistance
  • ƒHigh-pressure gun with anti-frost valve cooperating with external anti-frost system
  • Permanent Weep system increasing resistance to frost
  • Portable stainless steel wash pipe 450 mm with a thermally insulated handle
  • Ceramic jet 65 degrees with a shield with the manufacturer's logo
  • Rotational extension arm
  • Stainless steel extension arm 1550 mm – V-type, rotational 360&deg

Water softening system

  • Double-chamber water softener controlled by Fleck valves and regeneration checking controlled by volume, operating in a shuttle system (continuous softened water supply)
  • Salt tank with adjustable suction at the inlet
  • Independent valve checking filling of the salt tank with lack of water pressure from the network
  • Mechanical measurement of the amount of the water produced, not sensitive to interferences caused by periodical blackouts

Reverse osmosis system  

  • De-mineralised water tank with ballcock checking
  • SOptical information system including the following indices: work, permeate quality, interferences signallisation (too low pressure of feeding water) and determination of upper and lower de-salted water level in the filtration tank, integrated with CP (control system).
  • ƒAutomatic rinsing on low pressure and changing into the state of readiness for work.
  • 3 manometers checking pressure at the inlet of the pump and pressure in the membrane of the osmosis system.
  • Cylinders indicating the flow of concentrate and filtration (de-mineralised water).
  • Counter of work hours integrated with CP
  • Water filter at the inflow with permeability of 5 μm.
  • Self-suction rotational pump with capacity of max 1080 l/h, 14 bar.
  • Polyamide / polysulfone high-performance membranes, wound spirally, glass fibre pressure pipe.
  • If there is no osmotic water, automatic switching to softened water is activated.

 

Floor de-frosting system (double-function ACV boiler) preparation for connecting 2-circuit floor de-frosting system with the length of the pipe 240 m PEX section 20 x 2 in accordance with DIN 16892/3 per one station.

 

Detergent Level Check

System measuring the level of liquid detergents and powder based on ultrasonic level sensors Pepperl&Fuchs enables remote check of their state through the Internet. Precise measurement of the level of detergents and possibility of establishing minimum emergency states provides maintenance of wash quality at the highest level. Visit to the wash for the purpose of re-filling detergents takes place only when necessary. Advantages: 5 independent sensors servicing the system, alarm at low detergent level, mobile detergent containers made of stainless steel with the capacity of 55l

Water Backup Kit

Water backup kit protecting wash operation against feeding water pressure drop and lacks in water supply. Specially adjusted container consists of buffer tank system of total capacity of 4000 l. If there is a lack of water supply, water backup kit provides water for approximately 40 additional washes.

Extra Lifetime Kit

System based on intelligent B&R inverters, high-pressure sensors and special BKF application. By means of smooth regulation of motor rotational speed, hydraulic system is protected against pressure jumps. Function of early warning about changing a value of high pressure at the outlet of the pump enables the investor to prevent disabling the station. Electricity and water consumption efficiency.

Safe Money Collection

Money collection system based on BKF software and high-quality industrial printer guarantees safe use by money collection companies. Advantages: list of turnover for each station with division into keys, coins, banknotes; possibility of printing backward report

Big Cash Box

Two independent banknote readers along with a cash box twice a size of a regular one for small change reduce the need of frequent visits to the wash.

Hot Circulation

Circulation installation with hot water access system

Hot Wires

System of securing high-pressure wires against frost by means of intelligent heating wire system.

Pressure Safety Check

High-pressure sensor system enables early detection of any irregularities within the operation of high-pressure pumps.

Anti-vandal system

Anti-vandal system based on reed relays installed on the module door, alarm sound signal and CarwashFirmware

BKF Key

System with 4-digit display of impulses / cost per reader for 1 wash station

BKF Changer

Changer equipped with: reader of banknotes, 2 x universal hopper with superstructure, with free-standing base (option + many other configuration options: key charging system, key distribution system, printer, modem, etc.)

basic version AUTOCOIN

advanced version ADVANCE

BKF Note

Reader of banknotes / cost per 1 wash station

Brush Pro

Washing brush / cost per 1 wash station

Easy Recovery System

Usage of water from circulation well on the rinsing programme

 

EXTRA OPTIONS

Smart Antifreeze System

Package intergrating Hot Circulation with Hot Wires

Premium Poland

Package intergrating Detergent Level Check, Extra Lifetime Kit, Water Care Kit and Hot Wires

Multi Cash System

Package integrating Safe Money Collection, Big Cash Box, BKF Key, BKF Changer

Best Water

Package integrating Iron Out Kit, Water Care Kit, Water Suction Kit, Easy Recovery System

Media demand

Model

number of stati

water pressure

water

water

sewage max

sewage for 20% of occupancy

current

current

current

boiler (type)

             

Technique

Technological container

Technological container + soc.

 
   

[bar]

[l/min]

[m3/h]

[m3/h]

[m3/24h]

[KW]

[KW]

[KW]

 

CW 1 MW

1

4 - 6

20,9

1,3

1,3

6,0

30

   

E - TECH S 160

CW 2 M

2

4 - 6

36,3

2,2

2,2

10,5

13,8

   

DL55 / HM35

CW 2 T/K

2

4 - 6

36,3

2,2

2,2

10,5

9,8

13,8

17,2

DL55 / HM35

CW 3 M

3

4 - 6

51,7

3,1

3,1

14,9

17,3

   

HM60 / HM35

CW 3 T/K

3

4 - 6

51,7

3,1

3,1

14,9

13,3

17,3

20,7

HM60 / HM35

CW 2+2 M

4

4 - 6

72,6

4,4

4,4

20,9

2 x 13,3

   

2 x (DL55 / HM35)

CW 4 T/K

4

4 - 6

72,6

4,4

4,4

20,9

18,3

22,3

25,7

HM100 / HM85

CW 2+3 M

5

4 - 6

88

5,3

5,3

25,3

13,8 + 17,3

   

DL25 / HM60 lub 2 x HM35

CW 5 T/K

5

4 - 6

88

5,3

5,3

25,3

21,8

25,8

29,2

HM100 / HM85

CW 3+3 M

6

4 - 6

103,4

6,2

6,2

29,8

2 x 17,3

   

2 x HM60 lub 2 x HM35

CW 6 T/K

6

4 - 6

103,4

6,2

6,2

29,8

25,3

29,3

32,7

HM100 / HM85

CW 7 T/K

7

4 - 6

118,8

7,1

7,1

34,2

30

34

37,5

HM200/HM201

CW 8 T/K

8

4 - 6

134,2

8,1

8,1

38,6

33

37

40,5

HM200/HM201

Vacuum

-

-

-

-

-

-

6

6

6

-



Gas demand

Boiler

Natural gas E (G20)

Natural gas E (G20)

Propan P (G 31)

Propan P (G 31)

Oil

Permanent consumption 40 C

Permanent consumption 40 C

Power

Stack

 

Pressure [mbar]

Consumption [m3/h]

Pressure [mbar]

Consumption [m3/h]

[kg/h]

[l/h]

[l/min]

[KW]

[mm]

HM 35 TC

20

3,7

37/50

1,25

-

1322

22

34

125

HM 85 TC

20

9

37/50

3,5

-

3076

51,3

82

150

HM 60 N

20

7,4

37/50

2,86

~6

1942

32,4

63

150

HM 100 N

20

11,3

37/50

4,5

~8,9

3172

52,9

96,3

250

HM 200

20

16,4

37/50

7,1

~13,6

4920

82,0

141,7

250

HM201

20

25,4

37/50

9,81

-

6690

111,5

200,2

250

Delta pro GF 25

20

2,95

37/50

1,14

2,18

806

13,4

25

100

Delta pro GF 55

20

6,45

37/50

2,5

5,8

1533

25,6

55

100

E - TECH S 160

-

-

-

-

-

873

14,55

21,6

-

 
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